X

5th & 3rd Gen. Automatic Pipe Slotting Machine

  • Product is not available

Brand:BJS

Country Of Origin : India

5th-Gen Pipe Slotting Machine – Pipe Processing Application for Inline Slotting

5th-generation automatic pipe slotting machine engineered for precision slot creation on uPVC and PE pipes. The system supports high-speed indexing and servo-driven tooling to deliver consistent slot dimensions and burr control. Production engineers specify this machine to introduce slots for insert fittings and suppression of extrusion irregularities during downstream assembly.

Engineering & Automation Specifications

  • Pipe Diameter Range (mm): 40–160 mm (typical commercial range)
  • Slot Width & Pitch: adjustable; pitch range 10–120 mm
  • Automation Level: PLC-controlled with servo indexing and HMI
  • Line Speed Capability: up to 80 m/min depending on hole/slot density
  • Tooling Life: carbide tooling with monitored wear indicators

Production Capacity & Customization

  • Capacity Band: Suitable for mid to high-volume lines; throughput varies by slot density.
  • Customization Scope: Tooling, slot pitch programming, and guard configurations available.
  • Deployment Lead Band: Standard units 4–8 weeks; project integration 8–16 weeks.

Commercial & Service Terms

  • Commercial Model: equipment supply or turnkey line upgrade.
  • Installation Model: on-site commissioning and run-off validation included in project scope as agreed.
  • Operator Requirement: operator with basic PLC navigation training; process recipe training included.
  • Serviceability: spare tooling and wear part kits; recommended inspection intervals provided.

Supported Pipe Standards

  • Profiles/Standards: Compatible with common uPVC/PE pipe profiles; pitch programmability meets irrigation and fitting standards.
  • Compatibility Range: Designed for extruded plastic pipes and compatible polymers.

Installation & Operator Requirements

  • Supply Format: full machine, retrofit module, or tooling-only kits.
  • Lead Time: 4–12 weeks based on customization levels.
  • Quality Control: run-off and dimensional verification during FAT.
  • Post-Sales Support: recommended preventive maintenance schedules and spare parts availability.

Extrusion Line Integration & Workflows

Designed for inline slotting on extrusion lines, the 5th-gen slotting machine integrates with haul-off and cutting stations to apply slots or perforations with controlled pitch and burr suppression. Servo-controlled indexing maintains slot placement accuracy and reduces rework. The machine is commonly used in irrigation, drain, and utility pipe production where slot geometry affects later assembly or filtration performance.

Global Dispatch & Technical Documentation

  • Manufactured in: India
  • Port of Loading: Standard regional port (project-specific)
  • Service Coverage: Regional and international project dispatch support
  • Documents Provided: Mechanical drawings, electrical wiring diagrams, tooling lists, and acceptance criteria

Submit Process Requirements for Proposal

Share pipe diameter and wall thickness range, desired slot width and pitch, target output rate, automation level, and installation model. Include required documentation needs and delivery timeline for a detailed proposal and RFQ response.

Semantic Internal Linking & Categories

Workflow Integrations:

  • Integrated with extrusion haul-off systems for continuous slotting
  • Compatible with downstream socketing and assembly stations

Explore Category:

  • Pipe Processing Machinery

Frequently Asked Questions

  • What are the compatible electrical standards and PLC integration options for the 5th-Gen Slotting Machine? Standard supply uses 380–415 V three-phase power. PLC integration supports Modbus and ProfiNet for recipe control and slot pitch programming.
  • What is the expected tooling replacement cycle and maintenance interval? Tooling life depends on slot density and polymer; typical inspection every 500–1,000 hours with replacement as wear indicators reach limits.
  • What are the air and power consumption requirements for standard operation? Typical power consumption is 4–8 kW depending on servo package; compressed air required for pneumatic clamps is around 6–8 bar at site-dependent flow rates.
  • Does the 5th-Gen Slotting Machine support remote diagnostics and export packaging? Remote diagnostics is available as an optional module. Export packaging includes crates, packing lists, and labelled components for project shipping.