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Double Head, Automatic Pipe Threading Machine

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Brand:BJS

Country Of Origin : India

Double-Head Threading Machine – Production Workflow for High-Throughput Lines

Double-head automatic pipe threading machine configured for concurrent threading on long runs or parallel line setups. The twin-head arrangement reduces cycle time per pipe by performing two operations sequentially or in parallel depending on fixture layout. Production managers and line integrators use this module to increase throughput while retaining CNC control over thread geometry.

Engineering & Automation Specifications

  • Pipe Diameter Range (mm): 20–160 mm (configured per head)
  • Thread Length: 12–60 mm per head
  • Automation Level: Dual-head CNC with synchronized PLC control
  • Cycle Time: 3–10 sec per thread when running parallel operations
  • Spindle Power: 2 × 3–5 kW spindle drives

Production Capacity & Customization

  • Capacity Band: Designed for 400–2,400 pipes/hour across integrated lines depending on diameter and line layout.
  • Customization Scope: Dual-fixture configurations, independent spindle tuning, and process recipes for different pipe compounds.
  • Deployment Lead Band: Project builds typically 8–14 weeks; standard dual-head modules available 3–6 weeks.

Commercial & Service Terms

  • Commercial Model: equipment supply or turnkey line upgrade.
  • Installation Model: on-site commissioning; FAT available for project orders.
  • Operator Requirement: skilled operator with CNC experience; recommended 1-day training per operator.
  • Serviceability: spare spindle kits and head interchange sets; recommended stock kit per line.

Supported Pipe Standards

  • Profiles/Standards: BSPT/NPT compatibility via tooling templates.
  • Compatibility Range: PE, uPVC; adapter kits for alternative polymers.

Installation & Operator Requirements

  • Supply Format: dual-head module or full machine supply.
  • Lead Time: 3–8 weeks for standard modules; project timelines vary by integration scope.
  • Quality Control: run-off validation and dimensional checks during FAT.
  • Post-Sales Support: maintenance kits and recommended inspection intervals provided.

Extrusion Line Integration & Workflows

Designed to fit downstream of haul-off and cutting stations for synchronized double-head threading. The dual-head design enables parallel processing or staged threading to balance cycle times. Integration reduces bottlenecks on high-speed extrusion lines and lowers operator handling time by centralizing threading operations.

Global Dispatch & Technical Documentation

  • Manufactured in: India
  • Port of Loading: Standard regional port (project-specific)
  • Service Coverage: Regional and international project dispatch support
  • Documents Provided: Mechanical drawings, electrical schematics, PLC recipe documentation, and packing list

Submit Process Requirements for Proposal

Provide pipe OD and wall thickness bands, required throughput per hour, desired thread profile, control protocol (Modbus/ProfiNet), and whether dual-head parallel or sequential operation is required. Include commissioning model and target timeline for an accurate proposal.

Semantic Internal Linking & Categories

Workflow Integrations:

  • Integrated with extrusion haul-off systems for balanced throughput
  • Compatible with downstream socketing and flange prepping workflows

Explore Category:

  • Pipe Processing Machinery

Frequently Asked Questions

  • What are the compatible electrical standards and PLC integration options for the Double-Head Threading Machine? Typical supply uses 380–415 V three-phase power. PLC integration choices include Modbus TCP and ProfiNet for recipe exchange and synchronized head control.
  • What is the expected tooling replacement cycle and maintenance interval? Tool life varies with polymer and duty; plan for tooling inspection every 500–1,000 hours and replacement cycles based on wear metrics from run-off tests.
  • What are the air and power consumption requirements for standard operation? Combined spindle power typically 6–10 kW; pneumatic clamps require 6–8 bar at 80–150 L/min depending on auxiliary devices.
  • Does the Double-Head Threading Machine support remote diagnostics and export packaging? Remote diagnostics is optional via telematics. Export packaging is supplied as skidded crates with detailed packing lists and component tagging.